Repurposed Stellantis EV batteries find a new mission powering an Italdesign-penned mobility vehicle
Finding fresh roles for used car batteries is becoming a growing focus in the auto industry, and Stellantis has found a particularly human-centered application. Instead of letting end-of-life EV packs sit idle, the company is repurposing them for mobility solutions outside traditional cars.
More: Stellantis Is Quietly Building A Tri-Motor EV Setup That Can Power Itself
One of the most intriguing examples comes through a collaboration with startup Avathor, which has developed a compact EV tailored for wheelchair users and people with reduced mobility. Adding another interesting twist in this story is that the vehicle itself was penned by Italdesign, part of the Volkswagen Group.
This indirect and somewhat unusual collaboration between Stellantis and the VW Group likely stems from the fact that both Avathor and Italdesign are based in Turin. The Italian city is also a key hub for Stellantis, home to the Mirafiori facilities and the company’s main European headquarters.
From Road To Renewal
The process begins with Stellantis brands gathering batteries from retired EVs. These packs make their way to Turin, where SUSTAINera, Stellantis’ circular economy branch, focuses on extending their usefulness and cutting down on waste. A local partner, Intent S.r.l., then disassembles the 15 kWh modules, repackaging them for fresh duties.
For the Avathor One, the modules are reconfigured in 1.4 kWh short-range or 2.8 kWh long-range batteries, offering up to 50 km (31 mph) between charges with a top speed limited to 10 km/h (6 mph).
What Is The Avathor One?
The Avathor One was launched earlier this year as the production model derived from the futuristic 2019 WheeM-i concept by Italdesign. It has a rear ramp for wheelchair access, a pull-out bench, and joystick controls.
Measuring just 1,486 mm (58.5 inches) in length, the EV comes fitted with car-like features such as LED headlights, a rearview camera, and collision-avoidance sensors that recognize both obstacles and pedestrians. It can handle gradients of up to 20 percent and climb steps up to 8 cm (3 inches) high.
According to the company, the goal is to launch the Avathor in Italy later this year, followed by Spain in 2026 and other markets in 2027.
Beyond Mobility Aids
Beyond the Avathor project, Stellantis SUSTAINera is also working with utility providers and battery integrators. One notable example is the ENEL X Pioneer system, which stores renewable energy at Rome’s Fiumicino Airport and is projected to cut CO2 emissions by 16,000 tons over ten years.
Of course, Stellantis isn’t the only automaker that is active in the circular economy with second-life batteries. Other brands such as Nissan, Renault, BMW, Kia, Geely, Jaguar, Toyota, Honda, Skoda, and Audi have all been involved in similar projects.
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Thanos Pappas, a product design engineer by trade, has been wading through automotive journalism for… Read full bio
